This rapid delivery capability allows Sealy to better satisfy customer demand for prompt shipments. Most bedding orders are scheduled, produced and shipped to retail warehouses within 72 hours of receipt. Sealy manufactures most bedding to order and has adopted "just in time" production techniques in its manufacturing process to more efficiently serve its dealers' and customers' needs. Sealy owns and operates a component-manufacturing subsidiary, with three plants that produce virtually all of the company's proprietary and patented mattress innerspring requirements and approximately half of its foundation components. Sealy, as distinguished from most of its competitors, also manufactures many of the important component parts that are used inside the mattress. Sealy operates a research and development center in High Point, North Carolina, with a staff that tests new materials and machinery, trains personnel, compares the quality of Sealy's products with those of its competitors and develops new products and processes. Sealy manufactures bedding in 20 states, three Canadian provinces, Mexico, Puerto Rico, Brazil, Argentina, France, and Italy. Sealy produces a broad range of innerspring and specialty mattresses and foundations, operating 25 plants in North America, and selling its products in thousands of retail stores. Watch GoodBed's overview of the Sealy and Posturepedic line-up here:
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